Why Choose YIKORFRP® as Your PU Foam Core Panel Manufacturer?
Our polyurethane foam sandwich panels feature a composite sandwich structure. They are composed of two facing panels bonded to a layer of polyurethane foam. If your project requires both excellent structural performance and thermal insulation, YIKORFRP® can provide you with a customized solution. For the facing panels, you can choose between our FRP or CFRT options. Both types of panels offer excellent load distribution and bending resistance. They effectively protect the core material from moisture and corrosion, reducing maintenance frequency and saving costs. When the facing panels and the polyurethane foam layer are firmly bonded, you’ll receive a monolithic panel that combines light weight, high strength, and excellent thermal insulation. Compared to standard panels, our PU foam core panels offer greater flexibility for your vehicle body construction. Additionally, we provide custom sizing, edge finishing, inserts, and CNC machining services. We look forward to working with you and welcome you to contact us at any time.
YIKORFRP® PU Foam Sandwich Panels by Features
Fiberglass-reinforced polyurethane foam core sandwich panels (double-sided FRP) are ideal for indoor environments that require frequent cleaning. Their smooth, flat surfaces make them suitable for refrigerated trucks and mobile cold storage units.
CFRT PU Foam Core Panels feature a continuous fiber-reinforced thermoplastic surface layer, making them ideal for vehicle bodies that require thin composite cladding. Suitable for van composite panels, RVs, and caravans.
CFRT is used on the exterior to enhance the panel’s overall impact resistance and reduce weight. FRP is used on the interior to improve surface smoothness and make cleaning and maintenance easier. Reinforcing elements or reinforcing frames can be embedded inside the panel.
PU Foam Core Wall Panels are widely used for vehicle side panels due to their high flatness, impact resistance, and thermal insulation properties. We offer CNC machining for windows and door frames.
PU Foam Core Sandwich Panels can also be used as roof panels. Our PU Core Composite Panels feature an anti-warping design that ensures excellent stability even for large-size panels.
Reinforced polyurethane foam core flooring must withstand loads from cargo and equipment, so we typically incorporate high-density inserts or a reinforcement layer. Additionally, depending on requirements, we can configure the flooring with slip-resistant facing panels.
PU foam core door panels require the installation of hinges and seals, so we have designed reinforced perimeter frames around the edges. This not only facilitates the secure mounting of your hardware.
Stable PU Foam Sandwich Panels
Delamination between the surface layer and the core material essentially results from the failure to form a stable bonded interface. When the panel is subjected to bending or vibration, this weak interface eventually leads to voids or separation. For FRP facings, we remove release agents and contaminants that may affect adhesion by carefully controlling sanding, dust removal, and cleaning processes. For CFRT facings, we use plasma treatment or specialized priming methods—depending on the thermoplastic resin system—to enhance the adhesive’s wetting and bonding capabilities on the surface. For PU core materials, after sanding and vacuum dust removal, we perform automated two-component dispensing and metered coating. In addition, we verify the bonding stability of each batch of your products through flat-tensile tests, failure mode documentation, and necessary temperature cycling tests. We will only deliver the panels to you once we are certain there are no issues.
The dimensions and thickness of our PU-insulated composite panels are generally determined according to your requirements and intended application. Typically, the length of PU core composite panels ranges from 2 m to 12 m, with a maximum of 13.5 m. Standard panel widths range from 1,000 mm to 3,200 mm. Thicknesses range from 10 mm to 120 mm. If you would like to know the dimensions of the PU foam core sandwich panels required for your project, please feel free to contact us at any time.
Depending on your product structure and project requirements, we can provide comprehensive test reports and certificates. Relevant tests may include those for core material density, compressive strength, thermal performance of the entire panel, planar tensile strength, core material shear strength, flexural strength, dimensional stability, water absorption, insert pull-out tests, temperature cycling tests or fire resistance tests. Please contact us if you require certificates or test reports.
Specific details depend on your application, dimensions, quantity, finish materials, polyurethane core requirements, target temperature, expected loads, edge treatment, and drawings. We can determine the minimum order quantity and lead time. For standard large-size PU foam core panels, we typically complete delivery within 5–7 days. Please contact us with any specific questions.
Yes, that’s no problem. You can evaluate the material samples, adhesive test specimens, machined samples, or first-article panels we provide before mass production begins. We will then use the samples, drawings, bill of materials (BOM), surface treatment requirements, and inspection standards approved by you as the basis for manufacturing our PU Foam Core Sandwich Panels. This ensures consistency in quality between the samples and the production run.